Packing & customization

Packing formats, carton configuration and customer-specific options

Packing is set against each product code and recorded with its specification, so a repeat order arrives configured the same way as the first.

The formats, carton figures and loading quantities below are drawn from the published product specifications. They differ by product, and the specification for the codes you are buying is what applies.

Packing formats in use
5Packing formats in use
Product codes with a published packing configuration
80Product codes with a published packing configuration
Distinct carton and pallet configurations
9Distinct carton and pallet configurations
Short pork tails packed in a blue-lined carton on the packing line.

Packing formats

Each format below is in use on published product specifications. The product families listed against a format are those where it is currently specified.

Cleaned pork ears packed in rows inside a poly-lined carton.
Cleaned pork ears packed in rows inside a poly-lined carton.

Packing by product specification

Format is a property of the product, not of the order. The table shows how formats are distributed across the catalogue; each product page carries the configuration for that code.

Others

34
  • Carton
  • Polybag
  • Vacuum packed
  • IWP (individually wrapped)
  • Block frozen

Chops & Loins

12
  • Carton
  • Vacuum packed
  • IWP (individually wrapped)

Chilled and frozen supply

Temperature condition changes the packing decision, the shelf life and the documentation. Both are supplied; which applies depends on the code and the destination.

61 product codes offered chilled80 product codes offered frozen61 codes offered in both conditions
Chilled
−1 °C to +4 °C21 days from production, vacuum packed
Frozen
≤ −18 °C18 months at ≤ −18 °C

Applies to: 48 product codes

Frozen
≤ −18 °C18 months at ≤ −18 °C

Applies to: 19 product codes

Chilled
−2 °C to +3 °C21 days from production, vacuum packed
Frozen
≤ −18 °C18 months at ≤ −18 °C

Applies to: 13 product codes

Temperatures and shelf life are recorded against the product specification and shown on each product page. Frozen product carries the longer shelf life; chilled product is scheduled against the delivery window agreed at order.

Carton and pallet configuration

There is no single house configuration. The catalogue currently publishes the configurations below, each attached to the product codes that use it.

Carton footprint 600 × 400 × 200 mm

  • 7.5 kgProduct codes: 12
    Gross weight
    8.1 kg
    Pieces per carton
    2
    Cartons per pallet
    40
    Pallets per container
    20

    Approx. 6 tonnes per 40ft reefer

    Others, Pork Shoulder

  • 4.5 kgProduct codes: 12
    Gross weight
    5.1 kg
    Pieces per carton
    4
    Cartons per pallet
    44
    Pallets per container
    20

    Approx. 3.96 tonnes per 40ft reefer

    Chops & Loins

  • 22.5 kgProduct codes: 11
    Gross weight
    23.1 kg
    Pieces per carton
    1
    Cartons per pallet
    44
    Pallets per container
    20

    Approx. 19.8 tonnes per 40ft reefer

    Others

  • 22.5 kgProduct codes: 10
    Gross weight
    23.1 kg
    Pieces per carton
    1
    Cartons per pallet
    48
    Pallets per container
    20

    Approx. 21.6 tonnes per 40ft reefer

    Pork Trimming

  • 17.5 kgProduct codes: 9
    Gross weight
    18.1 kg
    Pieces per carton
    1
    Cartons per pallet
    48
    Pallets per container
    20

    Approx. 16.8 tonnes per 40ft reefer

    Others

  • 11 kgProduct codes: 8
    Gross weight
    11.6 kg
    Pieces per carton
    2
    Cartons per pallet
    40
    Pallets per container
    20

    Approx. 8.8 tonnes per 40ft reefer

    Pork Leg

  • 12.5 kgProduct codes: 7
    Gross weight
    13.1 kg
    Pieces per carton
    1
    Cartons per pallet
    60
    Pallets per container
    20

    Approx. 15 tonnes per 40ft reefer

    Others

  • 5.5 kgProduct codes: 6
    Gross weight
    6.1 kg
    Pieces per carton
    3
    Cartons per pallet
    44
    Pallets per container
    20

    Approx. 4.84 tonnes per 40ft reefer

    Pork Belly

  • 20 kgProduct codes: 5
    Gross weight
    20.6 kg
    Pieces per carton
    1
    Cartons per pallet
    48
    Pallets per container
    20

    Approx. 19.2 tonnes per 40ft reefer

    Others

Figures are per the published specification for the codes concerned. Loading quantities are indicative and are confirmed against the final order, the destination and the equipment booked.

Private label and customer-specific packing

Handled case by case and subject to volume and a written agreement. Send the requirement with the product codes and the commercial team will confirm what can be supplied.

Nothing is committed until it is written into the agreed specification. That is what the packing line works to and what a repeat order is checked against.

What to send with the enquiry

  • Product codes and the quantity per code
  • Destination market and the receiving business
  • Required format — vacuum, individually wrapped, bagged, block frozen or cased only
  • Carton weight or piece count you need to receive
  • Artwork requirements, if the carton or the pack is to carry your own mark
  • Language requirements for the label text

What comes back

  • Confirmation of which requirements can be met against an agreed specification
  • The configuration proposed for each code
  • Anything that cannot be supplied as asked, stated as such

Export marking and traceability

Marking requirements are set by the destination and by the buyer, and they are checked against the specification before the carton is closed.

  • Cartons carry the identification required for the destination market, agreed with the buyer before production.
  • Label content and languages are confirmed against the destination requirement at specification stage.
  • Each carton is traceable to its production record, so a query on a delivered pallet can be traced back to the day it was packed.
  • Documentation accompanying the consignment is prepared against the destination requirement rather than a standard set.

Where a destination requires a mark, a certificate or wording this site does not list, send the requirement and it will be checked against what can be issued.

Closed white export carton on a conveyor, with ventilation holes on the long side.
Closed white export carton on a conveyor, with ventilation holes on the long side.

From enquiry to a fixed packing specification

  1. Send the codes and the destination

    Product codes, quantity, destination and how the product will be handled on arrival.

  2. Configuration proposed

    The commercial team returns the packing format, carton figures and loading quantity that apply to those codes.

  3. Specification agreed

    Anything customer-specific — format, carton weight, marking, language — is written into the specification and agreed in writing.

  4. Production against the specification

    The agreed specification is what the packing line works to, and what a repeat order is checked against.

Before you send a packing requirement

Six things that determine whether a configuration can be quoted straight away.

  1. The product codes, not just the cut name — configuration is set per code.
  2. Chilled or frozen. It changes the format, the shelf life and the paperwork.
  3. The destination market, including the receiving business where it is known.
  4. The carton weight or piece count you need to receive, if it is fixed at your end.
  5. Whether the carton or the pack must carry your own mark.
  6. Delivery window, so chilled product can be scheduled against it.

Request a packing specification

Contact Export Sales